Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Could you tell me where to locate info for this part and price. Wear heavy-duty, cut- and abrasion-resistant leather gloves. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. if abnormal noise or vibration occurs, have the problem corrected before further use. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. The body of the winch is entirely dust and waterproof. Attach the black Battery Cable directly to the negative terminal of the battery. Tap solenoid to loosen contacts. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Remote Control: 4. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Hundreds of different brands use the same parts. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Next, mount the unit at the bumper of your vehicle. Secure the solenoid assembly in place with mounting screws. Save $250.00 by shopping at Harbor Freight. Industrial/Tow Truck Electric Winch Owner's Manual Mounting the Winch. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold It offers a high-quality cable rope that is made with aircraft-grade materials. Do not use winch in overwind orientation. 3. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Install the winch using hardware specified on the specification chart. Wear heavy-duty work gloves when handling the wire rope. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Winch, Badland ZXR 12000 lb. Let's see what makes it such a great product. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . They have made the installation relatively easy as compared to other competing models. Please read our review of this wireless remote switch. In this section, we have answered some important questions that might help you understand the product better. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 The battery may be drained if you use the winch while the engine is not running. They are designed and branded by Harbor Freight as Badland ZXR winches. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. Do not power the hook all the way into the fairlead to prevent damage. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Broken strands of wire rope will be sharp. Theyre independent, uncut and unsponsored. Synthetic ropes are lighter and flexible than steel cables. However, the brand does not provide winch accessories as widely as other winch brands do. To use the wired remote, attach the remote cable to the remote socket on the control box. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" Keeping a constant focus is more critical. A double line system should be used whenever possible. Connect red wire to positive battery terminal and black wire to negative battery terminal. This helix gives rise to the composite rope. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Only use a 12V automotive (or equivalent) battery, in good condition. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Connect the black ground battery cable directly to the batterys negative terminal. tension before use. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. The device will work as long the battery is supplying electricity even when the engine is off. If unreadable or missing, contact Harbor Freight Tools for a replacement. The build of the fairlead is stainless steel. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Press the ON/OFF button for 3 seconds to activate the wireless remote. I did not see replacement cable for zxr-5000. Instead, it would be best if you kept a few things in mind. Your email address will not be published. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: It comes with a clevis hook. Badland has invested a lot of thought into manufacturing this product. Connect the black cable from the battery's negative side to the winch. Handlebar switch is convenient to control the winch with just a thumb operation. do you have a replacement motor for 3500lb winch sku68145? For California consumers: more information about our privacy practices. Repair or replace solenoid. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. The operator and assistants must carefully plan usage to prevent accidents. This enables better control of the winch in unexpected situations. However, using it to self-recover your vehicle or someone else's might require some practice and care. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Hawse fairleads are used in conjunction with a synthetic winch line. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. This can accommodate any winch line with a thickness of 5/8 inch and thinner. Diagrams within this manual may not be drawn proportionally. 1 BADLAND WINCHES 12,000 lb. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. Or trade for a new Apex 5500 long drum winch or equivalent. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. An installation manual is also part of the package. They are perfect Badland 2500 winch parts. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. When using a wired remote control, switch off the wireless receiver switch. The mounting plate must be rated to at least the winch's capacity. Can anyone help, thanks. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Obey all safety messages that follow this symbol to avoid possible injury or death. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Extra Rope or Wire: 4. Attach the red Battery Cable to the Circuit Breaker. Do not use the winch if the wire rope is frayed, kinked or damaged. Required fields are marked *. Badland ZXR 12000 Winch Wiring Diagram. The wire rope must be properly coiled under tension to be able to support a load without damage. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Since there are no 3000 lb winches listed, which electronics should I try? If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Summary of Contents for Badland ZXR9000. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. View Available Parts. Please familiarize yourself with the operation of your winch before using it. Make a secure path for the cable routing away from moving parts and encounters from road debris. This wire rope must be discarded and not be used. No warranty. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. We think youll enjoy these customer-made YouTube videos about our products. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Keep this manual and the receipt in a safe and dry place for future reference. Use supplied power cords/wire rope or cables listed in manual only. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Do not disengage clutch under load. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). They are less dangerous than steel cable when it breaks. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. A good advantage you can get with this fairlead is that it looks cool. You may need a plastic encasing to secure your circuit breaker from water and dust. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. A dead tree is not capable of withstanding that much weight and has weaker roots. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Proof of purchase date and an explanation of the complaint must accompany the merchandise. Insert Switch Assembly all the way into connector. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Winch Central is reader-supported. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Note: Check compatibility with your vehicle before purchasing. Harbor Freight replaced it no problem. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Keep at least 5 full turns of wire rope on drum. The winch still runs. Retails for 350 dollars plus tax. ), Use winch only in underwind orientation. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . The illustrations to the right show how a kink forms. And a note from the lawyers: Products should always be used in accordance with the owners manual. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. The blue indicator light in the remote indicates the remote is ready to use. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Hello, One side of the spooler broke ,all the way around the center and dislodged. Fingers may be caught and get pulled into fairlead or drum. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Move Clutch Handle to the Released position. I haven't been planning on getting a winch in the near future, but the price is intriguing. Remove old Wire Rope and attach new assembly. Handlebar Control Switch: 3. Test Electric Winch for proper operation. You must log in or register to reply here. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. A moment of inattention while operating winches may result in serious personal injury. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? However, with this unit's built-in safety features, it's a lot easier. No hardware to mount or connect the electrical components. This rope is 3/16 inch thick and is 50 feet long. Click the green button to print the entire article.To print the original version of the document - click the blue one. Later tighten them with the help of a drill. As a result, it's safe. It is in the signature Mile Marker orange and black color. Badland Winch Parts List: 1. It's just that simple! unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Use as intended only. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Save my name, email, and website in this browser for the next time I comment. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Lubricate the wire rope occasionally with a light oil. This badland winch parts diagram is very helpful for any kind of wiring task. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. They are very popular and have been a default for 44 vehicles. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Do not continue use of the winch until the battery is completely run down. The red indicator light will flash during the operation. Do not step over wire rope. Do not exceed the angles shown in Figure B for a roller fairlead. First of all, check the winch for any breakage or uncovered wires. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. Loose or corroded battery cable connections. Anything below IP67 is prone to damage from rain and submerge. Failure to do so can result in serious injury. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. It is permanently damaged and must not be used. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. The first time was on warranty. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. If you are looking at how to wire a badland ZXR 9000 winch? Read this material before using this product. This is a clearance item. Tools required for assembly and service may not be included. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. These ropes can withstand high-pressure situations. This is the safety alert symbol. Any uncovered wires may be the cause of a short circuit. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Save This Manual The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles After intensive testing and experiments, this device is designed with advanced technology. These cable ropes are specially built by coiling together metal wires that form a helix. For a hawse fairlead, the angle should be as close to straight as possible. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Do not place finger(s) through hook. The gloves make the wiring process safe and prevent electric shocks. It is highly durable and reliable. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. However, they dont have as operation that is as wide or as big as other major winch names. The next item on the list is a hawse fairlead. This wire rope is kinked. All rights reserved. It has a very smooth surface to feed your synthetic rope through. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. This can cause damage to the object being pulled, and kink or fray the wire rope. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Visit our website at: http://www.harborfreight.com The wireless remote controller will act as a receiver for the wireless remote. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. But some consumers actually reported that it exceeded that weight. Badland 18000 Winch Installation & Instructions Manual: Download. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. The first item on our list is a synthetic rope from Mile Marker. It has a very smooth surface to feed your synthetic rope through. They are appropriately priced, and are easy to install. JavaScript is disabled. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Press the remote ON switch until the blue light blinks. Under 12000 lbs, it is understandable why the winch is slower than expected. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. The winch still works, but all of the electronic components got corroded by moisture. Press and hold the remote switch for approximately 2 seconds to start using the winch. Always wear good heavy-duty leather gloves when working the winch. Just have to look up or call customer service. Its a Badlands 3500. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. It is too late to reverse the damage at this point, the wire rope must be discarded. Insert the Pendant connector into the Socket. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The winch's internal mechanism is permanently lubricated. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. If you are buying a winch for the first time, there will be several queries in your mind. Do not submerge winch in water. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. But still, precautions should be taken. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. Spooler would not engage after that it was just in free spool mode. Do not loop the wire rope around object and hook onto itself. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. To operate the winch, plug the remote into the socket connector. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. I've searched and cannot find any source for replacement parts . Thanks Clarence. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Do not operate the winch at extreme angles. I dont know about you but that is a big advantage for me. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Mounting location and hardware must support winch and load. Good thing that there are winch manufacturing companies that do that.